Weekend Toy EK9 K20 Build

6th Generation (1996-2000) vehicle added by Jamie_K20EK9ITB's, Friday 19th May, 2017

  1. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    Jamie_K20EK9ITB's added a new Honda to the garage:

    Weekend toy

    Check the vehicle's full information here.
    - - - Updated - - -
    So the starlet went and got replaced with this an EK9 brought from a very good friend of mine and it is super clean and a good base to work with

    Have a lot of plans for it only genuine parts will be used on this build

    Spec

    Engine B16B
    Skunk2 manifold
    Solid fabrication full custom 2.5" exhaust system
    HKS panel filter
    Tiegwa intake hard pipe.
    LSD gearbox
    Spoon ECU

    Chassie
    Bc coilovers
    Front strut brace
    Rear strut brace
    Poly bushed

    Wheels and tyres
    Standard wheels
    195/50/15 fedral 595rsrs

    Interior
    Standard red recaros
    Recaro head cushons

    Exterior
    OEM wind deflectors

    My%20EK9%201_zpsob0qefei.

    My%20EK9%202_zpsustew955.

    My%20EK9%203_zpsvq63gji6.

    My%20EK9%204_zpsvyy2kty0.

    My%20EK9%205_zpshvxe0ghq.

    My%20EK9%206_zpstwjvxfvv.

    My%20EK9%207_zpssihqcqab.

    My%20EK9%208_zps2mredqj4.

    After a good detail and paint protection

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    My%20EK9%2011_zpsnmpaceyy.


    All comments welcome

    Jamie
    - - - Updated - - -
    So a few things started to turn up

    Hard race front and rear camber arms

    Carbon fibre fuel tank cover

    Spoon socks

    Spoon wide angle mirror

    Stri oil pressure gauge and oil temp gauge
    image.thumb..d97a0a4b46ddcf30d7557bb7fc2b2ca3.

    image.thumb..4f30f94697f7d3aa3adc3236233fd94c.

    image.thumb.jpeg.e3e014d915dc84d06ea8a110f8474d1e.

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    - - - Updated - - -
    So I made the long trip up north on Saturday to pick these up Ray's Volk CE28N very happy with them and have transformed the car

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    - - - Updated - - -
    Had a very nice hot day down south today so got the cars out for a wash

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    - - - Updated - - -
    Small update

    So this happened to me late at night my bottom ball snapped on I was so pissed off when it happened but **** happens, My dad the legend he is came and rescued me and my misses at 12.30 AM at night

    The next day

    Up early the next day to strip my mates EK4 sir down to borrow his hub and wheel as it being a 4x100 managed to get it on and get the car home to inspect the damaged and I was so lucky not to do any real damage just the wing thank god

    Anyway had a message from @harvey j had a pair of wings going cheap so went to see him and picked them up

    Just a random picture of the car

    Got an MOT on my daily fiesta tonight so the EK9 will be coming off the road for some major work one being an engine conversion :Smile:

    Thanks for looking all comments welcome

    My%20Ek9%2023_zpszaz5c0ll.
    My%20Ek9%2024_zpskybvymed.
    My%20Ek9%2025_zpsiu9rylec.
    My%20Ek9%2027_zpsxcfrxckq.
    My%20Ek9%2026_zpsavz35mk7.
    My%20Ek9%2021_zpse4dqj4ro.
    - - - Updated - - -
    Car is now off the road for some work

    Very hot yesterday First thing was to start stripping the car down ready to under seal the whole car before anything else

    More to follow as I've got 2 weeks off work next week so should make some good progress

    My%20EK9%2030_zpsnjvjkx50.
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    My%20EK9%2032_zpsfnvyev7w.
    - - - Updated - - -
    So last Saturday i began to strip the rad out and all the other small thing out the way and got the engine out in one with loom still connected to the engine anyone after a complete EK9 B16B motor and S4c LSD box

    IMG_0431_zpshg4rk9aw.

    IMG_0432_zpsztl0rip2.

    Took everything out of the engine bay, headlight loom , fuse box , master cylinder , clutch master cylinder , headlights

    IMG_0433_zpsrepeewdx.

    IMG_0434_zpsdrhqv1yn.

    IMG_0435_zpsobqrqe4g.

    Once the engine was out i began to clean the lower half of the engine bay and chassis legs and under Neath the car to underseal it here it is going on

    IMG_0446_zpsvg5tp9ji.

    IMG_0447_zpsx5vasdse.

    IMG_0448_zpshylvwgps.

    IMG_0449_zpsidbhcm2s.

    The finished result of the underseal

    IMG_0450_zpsbxi2ezsq.

    IMG_0452_zpshsxjo6gw.

    IMG_0451_zps8qqndxv5.

    IMG_0453_zpsqo6e7xwa.

    IMG_0454_zps96sm1phv.

    IMG_0455_zpswqbec8sc.

    How she stands at the minute

    IMG_0456_zpssfe2qyvg.


    All comments welcome just waiting for some nice weather to continue on the car
    - - - Updated - - -
    Managed to strip the rear of the car today to underseal the rear arches and the rest of the under Neath of the car just the suspension to take out

    DSCN1977_zps3x8k4smb.

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    - - - Updated - - -
    Got the rear suspension out today the rear arches and under the back a wire brush down

    DSCN1982_zpsqakjxbwe.

    DSCN1983_zpskcefziri.

    And got the rear arches under sealed

    DSCN1987_zpshtm9lqqo.

    DSCN1986_zpscgozx7er.
    - - - Updated - - -
    Got abit more done today got the engine bay in primer

    DSCN1995_zpsgzzftp6y.

    DSCN1998_zpsgstusbpu.

    Got the recaro seats and matts out for a good clean using woolite extra dark

    DSCN2007_zpsetfb7es0.

    Before

    DSCN1989_zps3ou5hcts.

    DSCN1988_zpsrwcuiyym.

    DSCN1990_zpstswyc6cj.

    DSCN1991_zps0emla4f2.

    DSCN1992_zpsdu4ktmlw.

    DSCN1994_zpsfkjifiyh.

    DSCN1993_zpsa4wch0yo.

    After still drying out but come up pretty good

    DSCN2005_zpsvkol6dia.

    DSCN2004_zpsahriia7n.

    DSCN1999_zpssoql86ew.

    DSCN2000_zps2nouvhgz.
    - - - Updated - - -
    Went on a long trip on bank holiday Monday to Suffolk to pick up a complete DC2 subframe for the K-Swap been converted to a manual rack as well stripped it down for a good clean up and a re-paint

    DSCN2008_zpsqnegdnmm.

    DSCN2013_zpslj4hlinp.

    DSCN2012_zpsimhbtqbt.

    DSCN2011_zps7kupqbvm.

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    DSCN2009_zpsxmf9uje1.

    DSCN2024_zpsjjsm03o2.

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    Zinc coated subframe bolts

    DSCN2018_zpsix5po47j.

    DSCN2017_zpsk7haknro.

    Started my wire tuck, Pulled all my wires though the door grommets

    DSCN2015_zpskwhicvau.

    DSCN2016_zpsfkh0h9bf.

    My copper brake line came with my AN-3 fitting for the brake line tuck

    DSCN2019_zps6ch73vy7.

    DSCN2020_zpswolz2h8v.

    DSCN2023_zpsjtnazklj.
    - - - Updated - - -
    Had a little delivery turn up

    Got some genuine rear light seals as mine have gone and are letting in water

    DSCN2029_zpsu8ktlfio.

    Also got a genuine rear Honda badge as mine was fading

    DSCN2028_zps6enreyls.

    And also got new genuine Honda stickers for the outside of the car as mine have seen better days

    DSCN2030_zpskmaqrz4n.
    - - - Updated - - -
    Received my 40/40 Brake Portioning Valve from @eternal blue 2000 this morning so can crack on with getting my brake lines made

    DSCN2036_zpsedjh8ihj.

    DSCN2034_zpsy3nzzp8o.

    Stripped the DC2 subframe down for a clean up and paint

    DSCN2037_zps3xvoqimq.

    Steering rack off and converted to Manuel rack , Brace off for paint as well

    DSCN2038_zps8qab5i1r.

    DSCN2039_zpsioskoco5.
    - - - Updated - - -
    Got the steering rack and lower arms and ARB and suspension forks painted

    DSCN2040_zpspm4cj3nb.

    DSCN2043_zpsaspyadkz.

    DSCN2041_zpsdw0wud0f.

    DSCN2044_zpsxqhyd2er.

    Got it put back together this morning

    DSCN2045_zpsxcqmg4fo.

    Also got the engine bay in paint and lacquered

    DSCN2046_zpsmgsir6kq.

    DSCN2047_zpspzmsvs4i.

    DSCN2048_zpslhoilwfk.

    All comments welcome

    Jamie
    - - - Updated - - -
    Little update

    Had my order from @Tegiwa Imports turn up

    Brand new genuine S2000 clutch master cylinder

    My%20EK9%2039_zpsvrpor95n.

    Tegiwa S2000 spacer for EK

    My%20EK9%2040_zpsggvb5xsj.

    Genuine Honda Jazz washer jets

    My%20EK9%2038_zpso4njympt.
    - - - Updated - - -
    Had loads of parts turn up so i can get cracking back on with the build

    K-Swap hel braided clutch line

    My%20EK9%2014_zpsvwfmetvu.

    Tegiwa DC2 front drop links

    My%20EK9%2015_zpsfnzhv3oh.

    Genuine Honda firewall delete wire tuck bungs

    My%20EK9%2017_zpsbhugragi.
    My%20EK9%2016_zps5pavu5t4.
    My%20EK9%2018_zpsw8lfxldq.

    Genuine Honda Rear LCA bolts

    My%20EK9%2020_zpswoa25io3.
    My%20EK9%2019_zps9vz6yyz4.

    Powerflex front lower arm poly bush

    My%20EK9%2013_zpsk9gzy9uj.

    DC2 98 spec brake servo and master cylinder after a freshen up

    My%20EK9%2021_zpsmxbqmvwh.

    Hardrace rear anti roll bar drop links

    My%20EK9%2022_zps1cfeghdx.

    I regretted doing my engine bay black so i re done it

    My%20EK9%2023_zps1kqbdxwe.
    My%20EK9%2026_zpsk5wdk9zo.

    Hardrace rear gold LCA's

    My%20EK9%2027_zpsbujwpdfo.
    My%20EK9%2028_zpsezf7tfhm.
    My%20EK9%2029_zpsndvnzdxs.

    Got the end built back up with new bolts Hardrace camber arms and Hardrace rear LCA's

    My%20EK9%2030_zpss0667ycr.
    My%20EK9%2031_zpsiodmtwqp.
    My%20EK9%2033_zpsht9qojfg.
    My%20EK9%2032_zps2t3mrf4c.
    My%20EK9%2034_zps02n0vbtc.

    My k tuned turndown muffler arrived from H-tune

    My%20EK9%2035_zpsaxrohtie.
    My%20EK9%2037_zpsvaiqo9on.
    My%20EK9%2036_zpsnz0xtvxl.

    Little update

    Managed to get the bay finished over the weekend and I'm glad I repainted white so much better
    And also got the wire tuck bungs fitted

    My%20EK9%2042_zpsyhnbutuk.

    My%20EK9%2043_zpschqdq521.

    Got the brake servo and master cylinder fitted along with the S2000 clutch cylinder

    My%20EK9%2041_zpsw7toems9.

    My%20EK9%2044_zpst13cpscs.
    - - - Updated - - -
    Another order from @Tegiwa Imports

    Tegiwa DC2 Front subframe collars

    My%20EK9%2045_zps7ayjmhry.

    Powerflex front lower wishbone suspension bushes

    My%20EK9%2046_zpscc42thly.

    So Saturday was an amazing day down south so took advantage of this to get some work done on the 9

    I started by taking the grill out and giving it a freshen up

    My%20EK9%2052_zpsi4wog1m4.
    My%20EK9%2053_zpshhkm5myu.

    Then I set about doing my headlight tuck started by strip the old crap off it separated the wire out and re taped the loom how I want it to look

    all in all took me about 4 hours to complete and I didn't have to cut any wires

    My%20EK9%2055_zpstml36eir.
    My%20EK9%2058_zpsot6zlml6.

    Here is it finished

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    My%20EK9%2069_zpszdwbekox.
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    My%20EK9%2061_zps1ob5u5x9.
    My%20EK9%2070_zpstl0u0rnl.

    Gave my centre section of the exhaust a polish up

    My%20EK9%2051_zpsqzgwvtow.

    I then got the DC2 subframe and tegiwa and collars fitted to the car also refitted my EK9 plate and rad support bracket

    My%20EK9%2071_zpscnyyeuty.
    My%20EK9%2072_zpsnh981ibe.

    Had a few more deliveries

    Odyssey race battery

    My%20EK9%2068_zpsymqsuove.
    My%20EK9%2069_zpsdga587ny.

    Odyssey race battery bracket

    My%20EK9%2070_zpsvkxxofef.
    My%20EK9%2071_zpsnikaxyot.

    Braided sleeving for wire tuck

    My%20EK9%2072_zpsi7hw0ujy.

    Had all my bolts zinc coated

    My%20EK9%2074_zpsae6gx9ub.

    Battery terminals

    My%20EK9%2073_zpslhqvfjua.


    Little update

    First job was to get the front end built back up

    Got new ball joints fitted to the hubs

    My%20EK9%2038_zpso33osqmc.

    Next up got the lower arms , and suspension in , and camber arms

    My%20EK9%2040_zpsugczyswx.

    My%20EK9%2039_zpsv2bauj7g.

    Next up got the hubs mounted up with new track rod ends

    My%20EK9%2042_zpsi9aajr6t.

    My%20EK9%2041_zpscphuy775.

    My%20EK9%2043_zpsviuzibz1.

    Next up got the boot prepped for primer an paint

    My%20EK9%2046_zpsfawfqewh.

    My%20EK9%2047_zpsgk4d4t7w.

    And got some lacquer on looking fresh just need to tucked lines mount battery and put plastic arch covers back in

    My%20EK9%2048_zps0ss6l5vi.

    Got my carbon fuel pump cover fitted

    My%20EK9%2045_zpsiaesyxxo.

    Gave the rays volk CE28's a good clean up

    My%20EK9%2044_zpsg3dnlo1d.

    And got the CE28's fitted back on the car and back on 4 wheels for the first time in 4 months also gave it a good clean as it was in a right old state

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    Another little update

    Got my battery mounted with the bracket

    My%20EK9%2051_zpstgj1vxea.

    Also made new + and - cables and braided sleeved them turned out better then i thought

    My%20EK9%2052_zpsppg68jgj.

    My%20EK9%2053_zpseshtoxgx.

    And my fuse box relocated in the passage foot well need to mount it yet and tidy wires up

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    It updated this in ages only a small update

    Got a ktuned tensioner cover

    Got my EK9.org stickers fitted at long last from @B16Swt

    And got some new stickers for the exterior details count looking fresh img_0039-. img_0127-. img_0128-. img_0129-. img_0130-.
    - - - Updated - - -
    Nearly forgot to add these

    In the big box is a first mouldings front lip

    Next been getting back into BMX why the build is slowing down plus we have had some really crap weather

    Next my gold Ktuned K-swap fuel rail

    And last my downstar v3 hardware

    image-jpeg. image-jpeg. image-jpeg.
    image-jpeg.
    Few new bits turned up today

    Tegwia x brace

    Function 7 LCA'S and brace


    img_0142-. img_0143-.
     
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  2. Nels Club Moderator Club Staff

    Wow!
    I'll have to come back later and read through this one.
     
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  3. jab_eg Top Contributor ★ ★ ★ ★ ☆

    I like the work, looking really clean.
     
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  4. andy83 Club Veteran ★ ★ ★ ★ ★

    United Kingdom andy shropshire
    4,507
    2,811
    3
    @Jamie_K20EK9ITB's that a great project log mate nice EK9, I like all the detail you have put in to it mate good colour match's :Hooray::Thumbup::Hey::gohonda::vtec:..
    Thanks
    Andy
     
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  5. Mugen_fd2 Valued Contributor ★ ★ ★ ☆ ☆

    London
    422
    394
    1
    Thank you for posting it here!
     
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  6. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    Thanks for all the kind commets lads more to come on this soon

    Jamie
     
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  7. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    Not updated this in ages

    So went and picked up a K20A2 engine and gearbox

    36488625681_9e716d839c_b. My EK9 75 by Jamie Moore, on Flickr

    Then began to strip it down to do a wire tuck on it

    36488625621_910cfba9b2_b. My EK9 76 by Jamie Moore, on Flickr

    36488625521_7635155256_b. My EK9 77 by Jamie Moore, on Flickr

    36488625471_26f6ef3df1_b. My EK9 78 by Jamie Moore, on Flickr

    36488625411_6d4a8b8d9c_b. My EK9 79 by Jamie Moore, on Flickr

    36488625331_694f47885d_b. My EK9 80 by Jamie Moore, on Flickr

    Then I repainted it silver

    35817375623_9f98eba5d3_b. My EK9 81 by Jamie Moore, on Flickr

    36488625271_0a216a3694_b. My EK9 82 by Jamie Moore, on Flickr

    36488625211_26ab89138d_b. My EK9 83 by Jamie Moore, on Flickr

    36488625181_3038a3ae3b_b. My EK9 84 by Jamie Moore, on Flickr

    36488625101_063a0a98e1_b. My EK9 85 by Jamie Moore, on Flickr

    Then began to put it back together using brand new yellow zinc bolts

    36488625051_b2cd702ffa_b. My EK9 86 by Jamie Moore, on Flickr

    K-Tuned tensioner cover fitted

    36488624981_29ca1c0556_b. My EK9 87 by Jamie Moore, on Flickr

    Brand new knock sensor

    36488624941_0ced6a1bda_b. My EK9 88 by Jamie Moore, on Flickr

    That's it for now waiting on a massive K-Tuned order to turn up to get It finished

    all comment welcome

    regards

    Jamie
     
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  8. ITR MARK Club Veteran ★ ★ ★ ★ ★

    Awesome build. Good choice on changing the bay back to white
     
  9. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    So a little update I have been a quite lately

    So went a big parts haul mission over the weekend for so parts to finish the EK9 K-Swap off

    MPC Motorsport EKK2 mounts

    38979307181_d44847a4ff_b. My EK9 89 by Jamie Moore, on Flickr

    Hasport K-Swap mounts

    25108168488_d611d3591f_b. My EK9 90 by Jamie Moore, on Flickr

    MPC motorsport Fuel rail centre feed

    38979307091_29bbc5f5e1_b. My EK9 91 by Jamie Moore, on Flickr

    PRC ECU

    25108168368_1e6d2feb63_b. My EK9 92 by Jamie Moore, on Flickr

    Torques FPR

    38979306931_0a77e42eea_b. My EK9 93 by Jamie Moore, on Flickr

    Brand new K-Tuned conversion harness

    25108168268_e722c05e64_b. My EK9 95 by Jamie Moore, on Flickr

    K-Tuned upper coolant housing

    38979306781_bff2f30736_b. My EK9 96 by Jamie Moore, on Flickr

    K-Tuned billet gearbox cable holder

    25108168188_040d6cf1a3_b. My EK9 97 by Jamie Moore, on Flickr

    K-Tuned billet A/C P/S delete

    38979306601_9b8c7bff1b_b. My EK9 98 by Jamie Moore, on Flickr

    K-Tuned billet shifter box

    38979306421_a5557a649c_b. My EK9 99 by Jamie Moore, on Flickr

    K-Tuned race cables

    25108168048_cb9baec70c_b. My EK9 100 by Jamie Moore, on Flickr

    K-Tuned brake vac hose

    38979306271_275cd19ba5_b. My EK9 101 by Jamie Moore, on Flickr

    K-Tuned tucked fuel lines

    25108167958_1ffd9a352f_b. My EK9 102 by Jamie Moore, on Flickr

    K-Tuned throttle cable

    38979306241_b2343bbfc0_b. My EK9 103 by Jamie Moore, on Flickr

    K-Tuned heater hoses

    38979306061_76a44754d7_b. My EK9 105 by Jamie Moore, on Flickr

    K-Tuned ceramic coated manifold

    25108167698_b1c9843c56_b. My EK9 107 by Jamie Moore, on Flickr

    All comments welcome

    More to come soon

    Jamie
     
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  10. Bones126 Club Veteran ★ ★ ★ ★ ★

    England Dave Birmingham
    1,320
    817
    2
    Fantastic project log :Thumbup: Thats what I would call a proper job. :clap:
     
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  11. andy83 Club Veteran ★ ★ ★ ★ ★

    United Kingdom andy shropshire
    4,507
    2,811
    3
    @Jamie_K20EK9ITB's it nice to see all the detail you are putting in to your Civic mate, keep up with the great work...
     
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  12. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    Thanks for the kind words lads

    Just waiting on more parts,

    M/Factory plate diff , CC stage 3 clutch , 70mm RBC , 70mm Throttle body , wilwood 4 pot brake kit ,Gaskets to get the engine back together
     
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  13. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    little update got a few lines made up


    image-jpeg. image-jpeg.
     
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  14. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    Brand new Kaaz metal plate diff and Kaaz diff oil just tuned up

    Getting close now

    image-jpeg. image-jpeg.
     
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  15. Bones126 Club Veteran ★ ★ ★ ★ ★

    England Dave Birmingham
    1,320
    817
    2
    Nice :Smile:
     
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  16. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    Thanks mate :Smile:
     
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  17. andy83 Club Veteran ★ ★ ★ ★ ★

    United Kingdom andy shropshire
    4,507
    2,811
    3
    nice to have that fitted mate...
     
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  18. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    Yes Andy won't be to long now

    Little update

    For the gearbox stripped down and painted the cases before it goes back together

    Got the K-tuned oil cooler hoses on and most of the engine back together

    Also got a Koyo half radiator for the time being

    Also a new rocker cover is on order

    002 (569x800). 020 (562x800). 018 (556x800). 017 (563x800). 019 (562x800).
     
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  19. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    Got the gearbox stripped down and painted the cases before it goes back together

    Got the K-tuned oil cooler hoses on and most of the engine back together

    Also got a Koyo half radiator for the time being

    Also a new rocker cover is on order

    image-jpeg. image-. image-jpeg. image-jpeg. image-jpeg.
     
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  20. Jamie_K20EK9ITB's Club Member ★ ☆ ☆ ☆ ☆

    United Kingdom Jamie East Sussex
    53
    74
    Got the engine off the stand and got the flywheel and clutch bolted and torqued down

    Just the gearbox to rebuild later on and then its ready to go in the car for the first time

    24483544097_8fcc6e7a74_b. My EK9 108 by Jamie Moore, on Flickr
     
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